ProMat 2009: Path To Productivity
ProMat 2009, slated for January 12–15, will showcase more than 750 exhibits and include a comprehensive educational conference. The event, held at McCormick Place in Chicago, will offer an array of products to help improve productivity at your company.
-- Logistics Management, 12/1/2008
Semi-automatic order processing
Capable of picking performances in the 800-1,000 lines per hour range from ergonomically designed work stations, the OSR (Order Storage & Retrieval) uses technology based on the goods-to-person principle. This semi-automatic order processing system can also act as a buffer storage solution with sorting functionality. KNAPP Logistics Automation, 678-388-2880, www.knapp.com, Booth 1503 or 3457.
Automated storage meets sustainability goals
Horizontal and vertical carousels and vertical lift modules reduce carbon footprints by enabling the construction of smaller, more energy efficient buildings. In existing buildings, overhead floor-to-truss space optimization reclaims up to 85% of space used by drawers, shelving and rack systems. The units store items at an ergonomic height to eliminate bending, stretching and reaching. To reduce walk and search time, items are automatically delivered to the operator, improving productivity up to 66%. Remstar International, 800-639-5805, www.remstar.com, Booth 3812.
Scalable case picking
Capable of handling from 30,000 to 300,000 cases per day, the modular, scalable case picking system offers high productivity with minimum errors for improved productivity and savings. The system automates all processes from receiving, de-palletizing, selecting, sequencing and customer-specific palletizing. Software controls order-picking and sequencing, building an optimized pallet in virtual space, then tells the systems which trays to deliver to the pick station and in what order. Palletizing robots receive products in the correct sequence to build store-ready pallets. A hybrid packing station with dual encased pallet lifts ensures that a pallet is always in process. SSI Schaefer Systems International, 800-876-6000, www.ssi.schaefer-us.com, Booth 2003.
Fourth-generation AC technology powers trucks
Two new series of counterbalanced trucks offer capacities from 2,500 to 4,000 pounds. The EFG 213-220 and EFG 316-320 provide fourth generation, 3-phase AC technology in drive, hydraulic and steering systems. The technology improves energy efficiency through longer run times on a single battery charge and better travel speeds, lift/lower speeds, acceleration and ramp handling ability. Both versions allow the operator to access, charge and change the battery from the side of the truck. The 2 series offers six three-wheel chassis variations, including two compact versions for maneuverability in restricted spaces. The 3 series offers five four-wheel chassis variations and is ideal for longer runs. Jungheinrich, 804-737-7400, www.jungheinrich-us.com, Booth 2019.
Modular conveyor system
Logistex case conveyor handles cases, totes and trays. Offering a variety of conveyor components, the system includes options for accumulation, transportation, diverting, metering, merging and sorting. All of the units share parts and controls to simplify maintenance, reduce spare parts inventories and make reconfiguration easy. One modular system can be tailored to a range of applications, including apparel, automotive, consumer goods, parcel distribution, food and beverage, pharmaceutical and retail. The energy-saving technologies feature all-electric design and run-on-demand technology. FKI Logistex, 877-935-4564, www.fkilogistex.com, Booth 1003.
Ergonomic, electric lift trucks
The E45-70XN line of electric lift trucks features a remodeled operator compartment with increased foot and leg room and a removable floor plate for quick maintenance. The truck's ergonomic compartment has a relocated dash display for enhanced visibility and pallet control, while a redesigned hood provides maximum battery service access to reduce downtime. The hood also allows easy access for the driver when entering and exiting the truck. A new traction motor, with steel skin and cast end bells for maximum air flow, features improved speed sensors and generates higher traction speeds to improve productivity and operator safety. Hyster, 252-931-5679, www.hyster.com, Booth 1803.
AC-powered reach trucks
Offered in three models, the new line of 8-Series AC reach lift trucks includes a single reach lift truck in 3,500- and 4,500-pound lifting capacities and a 3,000-pound capacity double reach model. The truck family features an AC-powered drive system, AC power hydraulic system on 36-volt models and maintenance-free electric disc brakes. These systems offer increased productivity and performance with faster travel speeds, reduced maintenance costs and an overall extended life cycle. Ideal for distribution centers, retail operations, refrigerated warehouses and third-party logistics applications, the trucks have increased travel speeds of up to 17% and fewer service intervals. Toyota Material Handling USA, 800-226-0009, www.toyotaforklift.com, Booth 1203.
Equip pallet trucks for corrosive environments
For use in extreme and corrosive environments, the extreme environment corrosion package extends the life of the pallet trucks while reducing cost of ownership. The package includes a galvanized frame, parts and linkages to resist corrosive agents and frequent washdowns. Offered for three of the supplier's pallet truck models, the package may be incorporated on the 102XM (4,500-pound-capacity) walkie pallet truck, the 8300 (6,000-pound-capacity) walkie pallet truck, or the 8400 (6,000-pound-capacity) end rider pallet truck. Raymond, 800-235-7200, www.raymondcorp.com, Booth 3219.
Power on the go
The PP series power packages generate consistent, reliable run time for any portable power application. Ideal for use with remote displays, non-powered equipment carts and trailers, the system consists of an inverter, smart charger, battery, standard battery status meter, and a 16 x 16 x 12 inch cabinet. When not in use, the system can be recharged by plugging the power cord into any standard wall outlet. The smallest package runs a laptop for an 8-hour shift with a 40 AH battery, a 350 watt inverter and a 10 amp charger. The largest unit includes a 200 AH battery, a 1,250 watt inverter and 30 amp charger to power a desktop computer and printer for up to 7 hours. Newcastle Systems, 781-935-3450, www.newcastlesys.com, Booth 4143.
Camera-based auto-ID
The AV6010 long-range camera system provides high reliability and enhanced performance for 1D and 2D bar code reading, as well as for OCR and video coding applications. The camera-based scanning solution cuts installation time by 70% with an auto-configuration wizard and by integrating camera, illumination, decoder and power supplies into a single unit. An internal network eliminates camera failure. Ideal for high-speed parcel sortation, warehouse and distribution center applications. Accu-Sort Systems, 215-723-0981, www.accusort.com, Booth 1831.
High-frequency battery charging
A new line of cost-saving, high-frequency chargers, the EnForcer HF, EnForcer HF-IQ and EnForcer HF Multi, deliver a power factor of 95% or more and cut costs. The chargers' high-efficiency rating of 91% or greater saves energy while lengthening battery life and reducing maintenance requirements. EnerSys, 610-208-1921, www.enersysmp.com, Booth 603.
Pneumatic fork trucks haul up to 11,000 pounds
Combined with advanced engine technologies, an innovative hydraulic system and wet disc brake system, the CX50 series of pneumatic lift trucks deliver improved durability and reliability while reducing operating costs. A 3.3-liter diesel engine provides fuel efficiency, lower noise levels, reduced particulate in the exhaust and full power in severe conditions. Closed-center load sensing system hydraulics further assist in increasing efficiency and productivity. Gasoline and LPG models have an electronically controlled Tier 2 compliant engine and three-way catalytic converter. Capacities range from 8,000 to 11,000 pounds. Komatsu Forklift USA, 770-788-3440, www.kfiusa.com, Booth 1512.
Real-time picking improvement
To maximize picking efficiencies, DC Xcellerator analyzes a facility's entire range of picking systems—manual, semi-automatic and automatic—in real time. The software details system effectiveness in its current configuration and recommends adjustments to product placement, machinery and personnel to optimize picking. Expandable to meet changing needs, the system is comprised of 11 modules for customized use. These include: order and product analyzer, item slotting, diagnostics, order scheduling and simulation. SI Systems, 800-523-9464, www.SIingenuity.com, Booth 5531.
Easy overhead handling reconfiguration
For operations that reconfigure their overhead handling setups, Crane Kits and End Trucks provide a versatile and easy-to-implement solution. The crane kits contain components, electrification and controls. They include NEC and CSA approved controls and gear motors. End trucks for top running, rotating axle, single and double girder models feature a tube truck structure for strength and stability. Rotating axle wheels provide a smooth ride for heavy loads, minimizing maintenance. Bolt-on rail sweeps with rubber bumpers provide protective cushioning, and bolted end connection plates simplify positioning and connection of bridge girders. Yale Lift-Tech, 800-742-9269, www.yalehoists.com, Booth 1038.
Modular WMS expandable for future needs
Version 2.0 of Savanna.NET warehouse management system features a more robust user error handling system and offers support for both Oracle and SQL server databases. The system can query directory service information to look up encryption certificates, pointers to printers and other services on a network. It also provides single sign-on where one user password is shared between multiple services. A modular configuration permits the selection of only those functions currently needed, while maintaining the option to expand the WMS as needs change. Westfalia Technologies, 800-673-2522, www.WestfaliaUSA.com, Booth 3915.
Flexible flow rack
The Universal Carton Flow Bed is for operations that continuously re-profile, where SKUs constantly change or for operations managing a variety of SKU widths. The system allows flexible re-profiling for any range of product SKUs without reconfiguring equipment. Features include pre-assembled 18- and 12-inch panels that create a full-width carton flow level, high density polyethylene rollers, powder coated steel axles and galvanized steel side channels. With weight capacities up to 50 pounds per square foot, the flow bed is offered in three styles: low-profile, deck-track and flow cell track. UNEX Manufacturing, 800-695-7726, www.unex.com, Booth 3908.
View All On-Demand Webcasts