Reusable plastic containers deliver safety and savings

At Pitney Bowes, reusable plastic containers seal the deal on enhanced ergonomics, lower costs and improved efficiency

By ·

But the limited-use corrugated boxes were delivering their own set of challenges for the workers and for the company's bottom line. For the company, it cost more than $69,000 to purchase the boxes and even more in labor to break them down and bail them for recycling. For the workers, the lack of handles made the boxes very difficult to grip and handle. That created the potential for repetitive motion injuries. The boxes also presented a significant risk of injury to employees during the unpacking process because sharp box cutters had to be used to cut away the box flaps.

Pitney Bowes management team recognized that reusable plastic containers (Orbis Corp., 800-890-7292, http://www.orbiscorporation.com)) could be implemented to address all areas of concern: safety, ergonomics, cost and efficiency.

After analyzing a number of options, the Antioch manufacturing facility chose a straight-wall modular container to move and store printed materials. With contoured, easy-to-grasp ergonomic handles, the standardized containers are easy to handle and significantly reduce the employees' exposure to repetitive motion injuries. They are easy to palletize, create stable stacks and provide the cube efficiency required to maintain high levels of productivity. And because the containers are made of plastic, gone are risks posed by box cutters and corrugated materials in the aisles, so overall safety is greatly improved.

After introducing 7,000 plastic containers into the operation, Pitney Bowes achieved a financial payback in just nine months, and a 430% return on investment over a five-year service life.


About the Author

Lorie King Rogers
Lorie King Rogers, associate editor, joined Modern in 2009 after working as a freelance writer for the Casebook issue and show daily at tradeshows. A graduate of Emerson College, she has also worked as an editor on Stock Car Racing Magazine.

Subscribe to Logistics Management Magazine!

Subscribe today. It's FREE!
Get timely insider information that you can use to better manage your entire logistics operation.
Start your FREE subscription today!

Article Topics

All Topics
Latest Whitepaper
Maximizing Your Sales Team’s Effectiveness
Companies need to examine how to restructure their sales team to respond to different customers and subsequent buying behaviors and preferences.
Download Today!
From the November 2017 Logistics Management Magazine Issue
An inside look at how a large pharmaceutical firm transformed its vendor and supplier relationships into true, collaborative partnerships—and greatly strengthened its logistics and supply chain operations in the process.
34th Annual Quest for Quality Awards: 2017 Awards Dinner
Trucking Regulations: Washington U-Turns; States put hammer down
View More From this Issue
Subscribe to Our Email Newsletter
Sign up today to receive our FREE, weekly email newsletter!
Latest Webcast
Make Your Products Smarter in the Supply Chain with the IoT
This webinar explores how temperature-sensing smart labels and inexpensive NFC tags are being used to extend product safety and efficiency beyond the shipping dock while also building a communication bridge to your customers.
Register Today!
EDITORS' PICKS
2017 NASSTRAC Shipper of the Year: Mallinckrodt; Mastering and managing complexity
An inside look at how a large pharmaceutical firm transformed its vendor and supplier relationships...
2017 Alliance Awards: Recognizing outstanding supply chain partnerships
In an era where effective supply chain collaboration is both highly valued and elusive, Logistics...

26th Annual Study of Logistics and Transportation Trends: Transportation at Digital Speed
While a majority of companies strongly agree that transportation is a strategically important...
34th Annual Quest for Quality Awards: Winners Revealed
Which carriers, third-party logistics providers, and North American ports have crossed the service...