LED fixtures improve safety and save energy

New lighting at Kimberly-Clark facility virtually eliminates lighting maintenance costs for the next decade.

Latest News

State of Logistics 2016: Pursue mutual benefit
Florida East Coast Railway to be acquired by Grupo Mexico
Cat Lift Trucks awards $5,000 scholarship to high school student
Survey: CFOs setting more strategy, crunching fewer numbers
U.S. ports given “stable” rating by Fitch
More News

Latest Resource

The View from the New “Single Window”
The single window, officially known as the "International Trade Data System," operates via the Customs and Border Protection (CBP) agency's Automated Commercial Environment (ACE) platform, and serves as a single point of contact for all trade filings.
All Resources
By ·

Managers at a Kimberly-Clark facility in Malaysia sought to eliminate the costs associated with the maintenance, energy consumption and safety risks of its lighting fixtures. The company recently replaced 114 of its 400-watt metal halide fixtures with 123-watt LED fixtures, allowing it to reduce energy consumption and improve visibility while making the workplace more safe and comfortable for employees.

Plant managers had noticed low brightness on the manufacturing floor and in the inspection area. Aside from the light depreciation that is normal for metal halide bulbs, the polycarbonate spark shields over each fixture had also begun to fade, discolor and collect insects. The shields were designed to prevent bulb failure from creating a spark that might ignite the paper products that are manufactured in the facility.

The metal halide bulbs also created heat in the facility, leading workers to turn off the lights in an effort to control temperatures. And, on further inspection, managers noticed the lights were illuminating unnecessary areas and were often left on when not needed. The management team chose LED lights (Dialight, dialight.com) after an on-site lighting simulation, where the team could see the results before the fixtures were even ordered.

“With the simulation, we could clearly see the optimum lighting layout for the space to be illuminated,” said Adam Lua Boon Chin, project engineer for Kimberly-Clark Products. “We knew before installation that light would be directed exactly where we need it.”

After the installation, the average watts per square meter have been reduced from 12.49 watts to 4 watts. The instant-on capability of the fixtures enables workers to turn lights on and off as needed. The new fixtures also offer variable lighting levels, for instance illuminating only alternating rows or only the perimeter.

The fixtures are expected to last up to a decade at consistent light levels before their first bulb change, virtually eliminating lighting maintenance costs. Safety also has improved since many of the former metal halide bulbs were directly above manufacturing equipment. The new bulbs are sealed, removing the need for the shield and the risk of bursting bulbs. The lights are also much cooler, running about 186 degrees cooler than the metal halide units.


About the Author

Josh Bond, Senior Editor
Josh Bond is Senior Editor for Modern, and was formerly Modern’s lift truck columnist and associate editor. He has a degree in Journalism from Keene State College and has studied business management at Franklin Pierce University.

Subscribe to Logistics Management Magazine!

Subscribe today. It's FREE!
Get timely insider information that you can use to better manage your entire logistics operation.
Start your FREE subscription today!

Article Topics

All Topics
Latest Whitepaper
The View from the New “Single Window”
The single window, officially known as the "International Trade Data System," operates via the Customs and Border Protection (CBP) agency's Automated Commercial Environment (ACE) platform, and serves as a single point of contact for all trade filings.
Download Today!
From the March 2017 Issue
WMS vendors are stepping up to the plate and developing functionalities and solutions that meet the complex needs of today’s companies. Our top analysts take a peek into these developments and discuss the DC of the future and the software that will support it.
5 Supply Chain Trends Happening Now
2017 Warehouse/DC Equipment Survey: Investment up as service pressures rise
View More From this Issue
Subscribe to Our Email Newsletter
Sign up today to receive our FREE, weekly email newsletter!
Latest Webcast
2017 Trucking Regulations & Infrastructure Update
In this session our panel brings shippers up to date on the state of transportation regulations. Discussion will revolve around regulatory reform, aspects of the federal highway bill and what the transportation landscape looks like in the early days of the Trump administration.
Register Today!
EDITORS' PICKS
LM Exclusive: Major Modes Join E-commerce Mix
While last mile carriers receive much of the attention, the traditional modal heavyweights are in...
ASEAN Logistics: Building Collectively
While most of the world withdraws inward, Southeast Asia is practicing effective cooperation between...

2017 Rate Outlook: Will the pieces fall into place?
Trade and transport analysts see a turnaround in last year’s negative market outlook, but as...
Logistics Management’s Top Logistics News Stories 2016
From mergers and acquisitions to regulation changes, Logistics Management has compiled the most...